• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
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  • 优先权
    • 专利摘要:
    This interconnection module (30) between an electric circuit breaker and an electric contactor comprises a housing (70) and a plurality of electrical power conductors (31, 32, 33) housed inside the housing, each of the electrical power conductors being adapted to electrically connect an electrical output of a circuit breaker to an electrical input of a contactor, to ensure the flow of an electric supply current from the circuit breaker to the contactor. The interconnection module (30) further comprises: - a current measuring device (60), adapted to measure values of the current flowing through the electrical power conductors (31, 32, 33), and - a electronic processing unit (51), provided with a connection interface to a data bus (6) and programmed to transmit the values measured by the measuring apparatus to the data bus (6).
    公开号:FR3053828A1
    申请号:FR1656573
    申请日:2016-07-08
    公开日:2018-01-12
    发明作者:Patrick Comtois；Gilles Baurand
    申请人:Schneider Electric Industries SAS；
    IPC主号:
    专利说明:

    Interconnection module of a circuit breaker and a contactor for an electrical assembly
    The invention relates to an interconnection module between a circuit breaker and a contactor for an electrical assembly. The invention also relates to an electrical device provided with such an interconnection module and a contactor. Finally, the invention relates to an electrical assembly comprising a circuit breaker and an electrical contactor electrically connected to each other by means of such an interconnection module.
    There are known electrical assemblies intended to control the electrical supply of an electrical load and to ensure protection of this electrical load. For example, motor starter assemblies are known for driving industrial electric motors, such as asynchronous motors.
    Such an electrical assembly typically comprises, for each electrical load, a circuit breaker and a contactor which control the electrical supply of this electrical load. The circuit breaker, placed upstream, protects the power supply against anomalies, such as short circuits or overcurrents. The contactor, placed downstream, makes it possible to selectively interrupt the supply of the electrical load, in response to a control signal. The interconnection module electrically connects a circuit breaker power output with a contactor power input. Such an interconnection module is for example described in FR 2806525A1.
    When several electrical charges are used, it is customary to use several motor starter assemblies connected together in parallel, each supplying a load electrically. These electrical assemblies can be interconnected with each other by means of a data bus, which makes it possible to exchange information between each of the electrical assemblies and a central control unit. For example, this data bus is used to transmit a control signal to a contactor, or to measure the state of each contactor at a given time to perform remote diagnostics. An example of such a data bus is described in application US 2011/0119507 A1.
    These known devices are however not entirely satisfactory. They do not make it possible to obtain information on the value of current flowing at a given instant between the circuit breaker and the contactor of such an electrical assembly, since the data bus is separated from the power connection between the circuit breaker and the contactor.
    It is to these drawbacks that the invention more particularly intends to remedy, by proposing an interconnection module between a circuit breaker and a contactor for an electrical assembly, this interconnection module making it possible to reliably measure and collect data. information on the power current between the circuit breaker and the contactor, in real time during operation of the assembly.
    To this end, the subject of the invention is an interconnection module between an electrical circuit breaker and an electrical contactor, this interconnection module comprising a housing and several electrical power conductors housed inside the housing, each of the electrical conductors being adapted to electrically connect an electrical output of a circuit breaker to an electrical input of a contactor, in order to ensure the circulation of an electrical supply current from the circuit breaker to the contactor, in which the module d interconnection also includes:
    - a current measuring device, suitable for measuring values of the current flowing through electrical power conductors, and
    - an electronic processing unit, provided with an interface for connection to a data bus and programmed to transmit the values measured by the measuring device to the data bus.
    Thanks to the invention, by incorporating a current measurement device within the interconnection module, there is a reliable means for measuring the current flowing through the power conductors between the circuit breaker and the contactor. The electronic processing unit collects the information measured by the measuring device and transmits it to the data bus. It is thus possible to centralize all data exchanges with the contactor at the level of the interconnection module and to transmit them to a control unit of the engine feeder line.
    On the contrary, in the known state of the art, data exchanges are carried out only with a contactor data exchange interface, whether for transmitting a command signal or for collecting information on the state of the contactor. . Such an interface is provided away from the power connection between the circuit breaker and the contactor, so that it is not possible to measure information relating to the current flowing between the contactor and the circuit breaker.
    According to advantageous but not compulsory embodiments of the invention, the interconnection module can include one or the other of the following characteristics, taken in any technically admissible combination, in which:
    - The module includes an electrical voltage sensor to detect an electrical voltage between at least two of the electrical power conductors, while the electronic processing unit is electrically connected to the voltage sensor and is programmed to transmit a signal to the bus data when such an electrical voltage is detected by the voltage sensor.
    - The current measuring device includes Rogowski type current sensors, each mounted around one of the electric power conductors to measure the intensity of the electric current flowing in this electric power conductor.
    - The voltage sensor comprises at least one electrically conductive plate disposed at a distance and opposite one of the electric power conductors, the electric voltage being detected as a function of the value of the electric capacity between the electrically conductive plate and the electric conductor of corresponding power.
    - The module includes a data link capable of being connected to a contactor control circuit, the electronic processing unit being further programmed to deliver a control signal to the contactor via this interface.
    - The module includes a separation plate housed inside the housing and comprising an area at least partially molded onto the electrical power conductors.
    - The electronic processing unit is located on an electronic card attached to the separation plate.
    According to another aspect, the invention relates to an electrical device, comprising:
    - an electrical contactor, comprising separable electrical contacts adapted to selectively connect or electrically isolate one from the other of the current inputs and outputs of the contactor in response to a control signal,
    - an interconnection module, comprising electrical power conductors electrically connected to the current inputs of the electrical contactor and being adapted to electrically connect this electrical contactor to an electrical circuit breaker.
    According to the invention, the interconnection module is as described above, the electrical power conductors of the interconnection module being electrically connected to the current inputs of the contactor.
    According to advantageous but not compulsory embodiments of the invention, the electrical device can include the following characteristic:
    - the interconnection module is as described above and the data link is connected to a corresponding interface of the electrical contactor to switch the movement of the separable contacts of the contactor between open and closed states.
    According to yet another aspect, the invention relates to an electrical assembly, comprising an electrical circuit breaker and an electrical device, comprising an electrical contactor and an interconnection module connected to the contactor, in which the interconnection module is arranged between the circuit breaker and the contactor, and electrically connecting the circuit breaker to the contactor. According to the invention, the electrical device conforms to what is described above.
    The invention will be better understood and other advantages thereof will appear more clearly in the light of the description which follows, of an embodiment of an interconnection module, given solely by way of example and made with reference to the accompanying drawings in which:
    - Figure 1 is a schematic representation of an electrical installation comprising an electrical assembly provided with an interconnection module according to the invention;
    - Figure 2 schematically shows, in an exploded perspective view, an electrical assembly of Figure 1 comprising a circuit breaker, a contactor and an interconnection module according to the invention;
    - Figures 3 and 4 schematically represent the interconnection module of Figures 1 and 2, respectively in an assembled configuration and in an exploded view;
    - Figures 5 and 6 schematically show, according to, respectively, a top view and from below, an electronic card of the interconnection module of Figure 2;
    - Figure 7 shows schematically, in a close-up view, electrical power conductors of the interconnection module of Figure 2;
    - Figure 8 is a schematic view in longitudinal section of the electronic card of Figures 5 and 6;
    - Figures 9 and 10 schematically show, in perspective views, an apparatus for measuring the current flowing through the electrical power conductors of Figure 7;
    - Figure 11 shows schematically, in an exploded view, the current measuring device of Figures 9 and 10;
    - Figure 12 schematically shows another embodiment of the current measuring device of Figures 8 to 10;
    - Figure 13 schematically shows, in a sectional view, an electrical voltage sensor fitted to the interconnection module of Figure 2;
    FIG. 14 schematically represents an electrical diagram of the voltage sensor of FIG. 10.
    - Figures 15 and 16 schematically represent two embodiments of a data link between the interconnection module and the contactor of Figure 2.
    FIG. 1 represents an electrical installation 1 for controlling a set of electrical charges. This electrical installation 1 comprises a central control unit 2, also called line head, and several electrical assemblies 3, each capable of controlling the electrical supply of an electrical load 4. The central unit 2 and the electrical assemblies 3 are fixed along one or more fixing rails 5, for example of the type known under the name "DIN rail". These electrical assemblies 3 are here identical to each other.
    In this example, the electric charges 4 are industrial electric motors, such as asynchronous motors.
    To simplify Figure 1, only two electrical assemblies 3 are illustrated. As a variant, the assembly 1 may include a different number of such electrical assemblies 3. Likewise, only a single motor 4 is illustrated.
    Each of the electrical assemblies 3 is adapted to control the electrical supply of an electrical charge 4. More specifically, each of the electrical assemblies 3 is interposed between a source of electrical energy, not illustrated, and one of the electrical charges 4. The assemblies 3 are thus adapted to regulate the electrical supply of this electrical load 4, for example to selectively activate or deactivate the supply of the corresponding electrical load 4. In this example, the source of electrical energy supplies an electrical current d power supply, here alternative and three-phase.
    As illustrated in FIG. 2, each of the electrical assemblies 3 comprises a circuit breaker 10, a contactor 20 and an interconnection module 30 between the circuit breaker 10 and the contactor 20.
    The circuit breaker 10 is adapted to interrupt, in the event of an anomaly or a security defect, the flow of electric current from the power source. This fault is for example an overcurrent or a short circuit.
    The circuit breaker 10 is here a multipole circuit breaker, provided with a plurality of electrical poles, each associated with an electrical phase of the electrical supply current. For example, the circuit breaker 10 comprises, for each pole, a current input and output connected to each other by separable electrical contacts internal to the circuit breaker 10. These electrical contacts are switchable between open or closed states, so as, respectively, interrupt or allow the flow of current between the current input and output. This switching is carried out automatically, by an electrical fault detection circuit, in the event of an anomaly such as an overcurrent or a short circuit.
    The current inputs of circuit breaker 10 are connected to the source of electrical energy.
    The contactor 20 is adapted to interrupt or, alternately, authorize the circulation of the electric current coming from the output of the circuit breaker 10, destined for the corresponding electrical load 4, this as a function of a control signal delivered by the central unit 2 .
    The contactor 20 is here a multi-pole contactor, provided with a plurality of electrical poles, each associated with an electrical phase of the electrical supply current. For example, the circuit breaker 20 has, for each pole, a current input and output connected to each other by separable electrical contacts internal to the contactor 20. These electrical contacts are selectively movable between open and closed positions, in which they inhibit or , respectively, authorize the circulation of an electric current between the current input and output of the contactor 20. This movement is achieved by means of an actuator internal to the contactor 20, in response to the control signal. This actuator comprises for example an electromagnet.
    The contactor 20 also includes sensors for measuring the state of the separable electrical contacts. In particular, these sensors are configured to provide a first state signal indicating that the contacts are in a normally closed state, called "NC" state signal. These sensors are also configured to provide a second status signal indicating that the contacts are in an open state, known as a "normally open" status signal. These status signals make it possible to establish a diagnosis of the state of the contactor 20.
    The current outputs of the contactor 20 are electrically connected to the corresponding electrical load 4 to supply this electrical load 4 with the electrical supply current.
    The central unit 2 is in particular configured to selectively control each of the contactors 20 and to collect information on the state of each of the contactors 20 provided by each of these contactors 20. For this purpose, the installation 1 comprises a data bus which connects the different electrical assemblies 3 to the central unit 2. This data bus is here produced by connecting the electrical assemblies 3 in series, here in pairs, by means of plies 6 of cables, as explained in more detail in this following.
    The interconnection module 30 electrically connects the current outputs of the circuit breaker 10 to the corresponding current inputs of the contactor 20. In addition, the interconnection module 30 is capable of measuring physical quantities representative of the electric current flowing from the circuit breaker 10 to the contactor 20, as explained in more detail below. The module 30 is here intended to be placed above the contactor 20 and below the circuit breaker 10.
    Figures 3 to 6 show in more detail an example of the interconnection module 30. The interconnection module 30 comprises in particular electrical power conductors 31, 32 and 33, a support plate 40, an electronic card 50 and a housing 70. The interconnection module 30 further comprises a current measuring device 60, a voltage sensor 80 and a data link 90, the respective role of which is described in more detail below.
    The electrical power conductors 31, 32 and 33 are each adapted to transport an electric current associated with an electric phase of the supply current. Each of the power conductors 31, 32, 33 electrically connects a current output of a pole of the circuit breaker 10 to a corresponding current input of the contactor 20 corresponding to this same pole.
    By "electrical power conductor" is meant an electrical conductor capable of conducting electrical currents of intensity greater than or equal to 10 amperes, preferably of intensity greater than or equal to 100 amps. By comparison, the intensity of the electric currents flowing in the cables 6 of the data bus is at least ten times less or one hundred times lower than the intensities of the electric supply currents.
    The electrical conductors 31, 32 and 33 are here made of an electrically conductive material, such as copper.
    As illustrated in FIG. 7, each of the electrical conductors 31, 32, 33 has a flat central part and upper and lower parts. The central part has the shape of a flat plate. The upper and lower parts project from the opposite ends of the central part at right angles to the flat plate. These upper and lower parts extend on either side of the central part parallel to each other.
    We note 311, 321 and 331 the central parts, respectively, of the electrical conductors 31, 32, 33. We also note 312, 322 and 332 the upper parts of the electrical conductors 31, 32, 33 and we note 313, 323 and 333 the lower parts of electrical conductors 31, 32, 33.
    In a mounted configuration of the module 30, the central parts 311, 321 and
    331 extend parallel to a geometric plane P.
    Each upper part 312, 322 and 332 is terminated by a connection zone 314, 324, 334 provided with a screw hole adapted to receive a connection screw, so as to form an electrical connection with another electrical connector for connecting this power conductor at a circuit breaker current output 10.
    Similarly, each lower part 313, 323, 333 is terminated by a connection zone provided with a screw hole 315, 325, 335 adapted to receive a connection screw, so as to form an electrical connection with another connector electric to connect this power conductor to a current output of contactor 20.
    In a mounted configuration of the module 30, the electrical conductors 31, 32 and 33 are aligned with each other, so that their upper parts 312, 322 and
    332 are parallel to each other and that their lower parts 313, 323, 333 are parallel to each other. The electrical conductor 32 is disposed between the electrical conductors 31 and 33.
    In this example, the power conductors 31, 32 and 33 have a similar shape, so that only their differences are described in detail in the following.
    Advantageously, the electrical conductors 31, 32 and 33 differ in the specific shape of the connection zone 314, 324, 334 and / or of the connection zones 315, 325, 335. This facilitates the visual identification of the different poles and plays a function coding which avoids an operator, during assembly operations of the interconnection module 30, to swap the position of the electrical conductors 31, 32 and 33.
    The electrical conductors 31, 32 and 33 also differ from each other by the size of their central part 311, 321, 331.
    In particular, the electrical conductors 31 and 33 are provided with an extra width at their central part, respectively, 311 and 331. This extra width takes the form of a plate, respectively denoted 316 and 336, integrated within the part central, respectively 311 and 331.
    The plates 316 and 336 are identical here and have a rectangular shape, of width "L" and length "I". As an illustrative example, the width L is here equal to 12mm and the length I is here equal to 6mm. The width L and the length I are measured parallel to the geometric plane P in the assembled configuration of the module 30.
    The support plate 40 has an essentially planar shape extending along the plane P. This support plate 40 is made of a rigid and electrically insulating material, for example plastic, such as polyamide 6-6.
    The support plate 40 has an overmolded zone 41 on the central parts 311, 321 and 331 of the electrical conductors 31, 32 and 33, on either side of the opposite faces of these central parts 311, 321, 331. These overmolded zones 41 make it possible to electrically isolate the electrical conductors 31, 32 and 33 partially relative to the electronic card 50. The overmolded zones 41 have dimensions corresponding to the width of the central part 311, 321, 331, in particular to take account of the plates 316 and 336 formed at the level of the central parts 311 and 331.
    The electrical conductors 31, 32 and 33 are therefore partially integrated within the support plate 40. The upper parts 312, 322 and 332 and the lower parts 313, 323 and 333 extend on either side of the support plate 40, as illustrated in FIG. 8.
    Thus, thanks to the support plate 40 and the overmolded zones 41, electrical insulation is ensured between the electrical conductors 31, 32 and 33 and the electronic card 50.
    In this example, the module 30 is intended to be mechanically fixed to the contactor 20. The module 30 comprises for example fixing devices, not illustrated, for attaching it securely to the housing of the contactor 20.
    In a mounted configuration, as visible in FIG. 2, the contactor 20 and the interconnection module 30 thus form an electrical device. To this end, the housing 70 of the module 30 has a shape complementary to that of the contactor 20.
    The housing 70 more particularly has, as illustrated in FIG. 3, a shape comprising two main blocks joined together and extending perpendicularly in an "L" shape. The housing 70 is for example made of molded plastic.
    In a configuration mounted of the module 30 on the contactor 20, one of the blocks, called the front block 71, is arranged in contact with a front face of the contactor 20. The other block, said upper block 72, is arranged on one face upper part of the contactor 20. The electrical conductors 31, 32 and 33, the plate 40 and the electronic card 50 are housed inside the upper block 72.
    The housing 70 comprises a body delimiting a hollow housing and a cover which covers and closes the body. The assembly of this body and this cover makes it possible to obtain the two blocks 71 and 72 of the housing 70.
    Alternatively, the shape of the housing 70 may be different.
    In an assembled configuration of module 30, the connection zones 315, 325 and 335 of the upper parts 312, 322 and 332 extend outside the upper block, here through the cover.
    Here, the module 30 comprises a terminal block 73 to facilitate the connection of the connection zones 315, 325 and 335 to the corresponding current outputs of the circuit breaker 10. This terminal block 73 is arranged on an upper face of the block 72, The terminal block 73 is here integrated within the housing 70.
    When the terminal block 73 is used, the electrical connection between the connection module 30 and the circuit breaker 10 is made by means of dedicated electric cables, of which respective terminal ends are connected to the power conductors, respectively 31, 32 and 33, by screwing in terminal block 73. Thus, the circuit breaker 10 can be fixed at a distance distant from the connection module 30, without necessarily having to be in contact with the housing 70. This makes it possible to adapt the use of the module 30 to a wide variety of situations, in particular depending on the environment of the electrical installation 1.
    As a variant, the terminal block 73 can be removably mounted relative to the housing 70.
    According to yet another variant, the terminal block 73 can be omitted. When the terminal block 73 is omitted, the connection areas 315, 325 and 335 of the electrical conductors 31, 32, 33 are directly accessible from outside the housing 70. In this way, the circuit breaker 10 can be fixed to the connection module 30 directly by simple plug-in.
    The circuit breaker 10 is then in contact with the module 30. In this case, the module 30 therefore mechanically connects the circuit breaker 10 to the contactor 20.
    Advantageously, the front part 71 is provided with through holes 74. These holes 74 are arranged so as to open out in front of corresponding holes made in the contactor 20 when the module 30 is mounted on the contactor 20. These holes allow a user to pass a screwdriver through the module 30, so as to access the clamping screws of the contactor 20. These clamping screws are used to connect electric cables to the current outputs of the contactor 20 to connect it to the corresponding electrical load 4 . Thanks to this, the module 30 can be used on existing contactors 20, without having to modify the geometry or architecture of these contactors 20.
    Optionally, the front part 71 is provided with a through window 75. The window 75 is arranged so as to open out opposite a pre-existing window of the contactor 20 when the module 30 is mounted on the contactor 20. In fact, the contactor 20 comprises a window, not shown here, which indicates the position of the separable electrical contacts and which can be used by a user to check, mechanically, the position of the separable electrical contacts. Again, the module 30 can be mounted on existing contactors 20, without having to modify the geometry or architecture of these contactors 20.
    Alternatively, the holes 74 and / or the window 75 are omitted.
    Figures 5, 6 and 8 show in more detail the electronic card 50. The electronic card is provided with an electronic circuit including in particular an electronic unit 51, whose role and function are described in the following. For example, the electronic unit 51 is a programmable microcontroller.
    The electronic card 50 here comprises a printed circuit, produced on a rigid insulating support, by means of electrically conductive tracks. The insulating support is for example an epoxy resin plate of PCB-A type for “Printed Circuit Board” in English.
    “501” denotes the upper face of the electronic card 50 and “502” a lower face of the electronic card 50, opposite the face 501.
    In this example, the electronic components belonging to the electronic circuit of the electronic card 50 are formed on the upper face 501. The electrically conductive tracks forming the printed circuits are formed on the opposite lower face 502.
    In an assembled configuration of the module 30, the electronic card 50 is arranged parallel to the support plate 40 and therefore parallel to the geometric plane P. Here, the electronic card 50 is at least partially in contact with the plate 40.
    The electronic card 50 is provided with several through orifices, called passage orifices, allowing the passage of the upper parts 312, 322 and 332 of the electrical conductors 31, 32 and 33. In this way, when the module 30 is in an assembled configuration, each of the electrical conductors 31, 32 and 33 passes through the electronic card 50. The upper parts 312, 322 and 332 then extend perpendicular to this electronic card 50.
    As a variant, the electronic card 50 is arranged under the central parts 311, 321, 331, so as to be traversed by the lower parts 313, 323 and 333 of the electrical conductors 31, 32 and 33. In this case, the faces 501 and 502 are swapped.
    The electronic unit 51 includes a connection interface able to be connected with the data bus. The electronic card 50 for this purpose comprises connectors 52 and 53 fixed on the upper face 501 and connected to the electrically conductive tracks of the integrated circuit. These connectors 52 and 53 are configured to be connected to corresponding connectors, denoted respectively 52 'and 53' of the ply 6. For example, the connectors 52 'and 53' are formed at opposite ends of a ply of electric cables flexible. The connectors 52 and 53 are here of different type and in particular of different size, so as to avoid any unwanted permutation of the plies of cables 6 forming the data bus. In this example, the connector 53 is accessible from outside the housing 70 of the module 30.
    The data bus authorizes the exchange of data between the module 30 and the exterior of the assembly 3. This data is for example control signals of the actuator of the contactor 20 or signals indicating the state of the contactor 20 The data bus also carries electrical power to the electronic card 50, for example by means of an electrical voltage less than or equal to 24V DC.
    In this example, in a mounted configuration of the module 30, a copy of the cable ply 6 is connected to the electronic card 50 via the connector 52 ’, the latter being received inside the corresponding connector 52. This connection is for example made during manufacturing operations of the module 30, prior to the closure of the housing 70, so that the end of the ply 6 comprising the connector 53 'protrudes outside the housing 70. The connector 53 ′ can then be electrically connected to a corresponding connector 53 of the module 30 of another assembly 3 of the installation 1 or even to the central unit 2.
    The module 30 also includes a current measuring device 60, illustrated in more detail in FIGS. 9, 10 and 11.
    The measuring device 60 is configured to measure the values of the electric currents flowing in the electrical conductors 31, 32 and 33. The measuring device 60 for this purpose comprises several current sensors 61, 62, 63 of Rogowski type, each suitable for measuring the intensity values of the electric current flowing, respectively, in one of the electric conductors 31, 32 and 33. Such Rogowski type sensors make it possible to determine the value of the current flowing in an electric conductor , by measuring the magnetic flux induced around this electrical conductor by the circulation of the electric current within it.
    The current sensors 61, 62 and 63 are here adjacent in pairs and aligned in a straight line. Each of the current sensors 61, 62 and 63 has coils 64 and 64 ’, or solenoids, here identical, and a central reception area 61 C, 62C, 63C of the corresponding electrical conductor 31, 32 and 33. The measuring device 60 is here attached to the upper face 501 of the electronic card 50.
    In an assembled configuration of the connection module 30, each of the electrical conductors 31, 32 and 33 is received inside the central opening 61 C, 62C and 63C, respectively, current sensors 61, 62 and 63. Thus , the measuring device 60 makes it possible to measure, in real time, the value of the intensity of the electric currents which circulate within the electric conductors 31, 32, 33 between the circuit breaker 10 and the contactor 20.
    The coils 64 and 64 ’are capable of being electrically connected together to form a current measurement circuit in the corresponding conductor. The coils 64 and 64 'are rectilinear and extend along longitudinal axes, respectively denoted X64 and X64'. Each coil 64, 64 'here comprises a solenoid formed by winding a conducting wire with a number of turns included, for illustration, of 520 turns distributed over five layers with an inductance value of 0.7mH for each of the coils 64, 64 '.
    The measuring device 60 further comprises several ferromagnetic bars 65, here identical to each other, and first and second frames, or carcasses, denoted respectively 66 and 66 ’, on which the coils 64 and 64’ are formed. In this example, the plates 66 and 66 ’are arranged parallel to each other and are common to all the current sensors 61, 62 and 63 of the measuring device 60.
    The magnetic bars 65 make it possible to channel the magnetic flux generated during the passage of an electric current through the corresponding electrical conductor 31, 32, 33, so as to facilitate its measurement by the coils 64 and 64 ’. For example, the ferromagnetic bars 65 are made of an iron alloy, such as soft iron or nickel iron NiFe or an FeSi alloy. There are four ferromagnetic bars 65 here.
    Thus, when an electric current flows through electric conductors 31, 32 and 33, magnetic flux appears which generates a difference in electric potential across the coils 64 and 64 'of the corresponding current sensors 61, 62 and 63. These electrical potential differences are measured by the electronic unit 51, for example by means of an analog-digital converter, not illustrated. The electronic unit 51 then automatically deduces therefrom the value of the corresponding electrical current for each of the electrical conductors 31, 32 and 33, for example from a predetermined formula.
    The current sensors 61, 62 and 63 are here identical to each other, so that only the current sensor 61 is described in detail in the following, insofar as the description which is made of them is transposable.
    More precisely, the current sensor 61 comprises two of the coils 64 and 64 ′, arranged parallel to each other and face to face on opposite edges of the central zone 61 C. The current sensor 61 also comprises two of the ferromagnetic bars 65. These ferromagnetic bars 65 are arranged in the same plane with the coils 64 and 64 'and extend between the ends of the coils 64 and 64' perpendicular to the axes X64 and X64 '.
    Each of the current sensors 61, 62, 63 has a ferromagnetic bar 65 which is in common with the immediately adjacent current sensor. In this case, here, the current sensor 61 has a bar 65 in common with the current sensor 62. Likewise, the current sensor 63 has a bar 65 in common with the - current sensor 62.
    Thus, in this example, the measuring device 60 has three coils 64 and three coils 64 ’. The measuring device 60 also includes four ferromagnetic bars 65 which extend between the coils 64 and the coils 64 ’. The coils 64, 64 ’and the ferromagnetic bars 65 are arranged in the same plane parallel to the geometric plane P so as to form, for this current sensor 61, a polygonal contour, here of square shape. This polygonal outline delimits the corresponding central opening 61 C.
    In a preferred embodiment of the invention, the frames 66 and 66 ’each have a rectilinear shape. The coils 64 and 64 ’are formed on these frames 66 and 66’ by winding. Thus, the longitudinal axes of the coils X64 and X64 'are coincident with a longitudinal axis of the reinforcements 66 and 66' respectively. The coil which is wound around the frame 66 is marked 64, while the coil which is wound around the frame 66 is marked 64.
    In this example, each of the frames 66 and 66 'has housings, or cells configured to receive one end of one of the ferromagnetic bars 65.
    There are four of these accommodations here. The housings located at the ends of the frames 66 and 66 'bear the reference 661. The housings located between the housings 661 bear the references 661, 662 and 663. As a variant, the number of such housings may be different, preferably at least equal to of them.
    In this example, the ferromagnetic bars are in the form of a plate in the shape of a rectangular parallelepiped. By way of illustration, each ferromagnetic bar 65 has a length of fifteen millimeters, a width of five millimeters and a thickness of two millimeters. The housings 661 have a shape complementary to that of the ends of the bar 65. The housings 661, 662 and 663 are here integrated within the frames 66 and 66 ’. In fact, these housings 661, 662 and
    663 here make it possible to delimit winding zones of the coils 64 and 64 ’.
    Advantageously, the frames 66 and 66 ’are provided with fixing elements.
    664 and 665, intended to connect this armature in a solid manner to the opposite armature to form the measuring device 60. These fastening elements 664 and 665 also make it possible to hold the ferromagnetic bars 65 in position. In this example, the fastening elements 664 and 665 are carried by the housings 662 and 663.
    The fastening elements 664 and 665 are here interlocking elements of complementary shape, for example of the mortise-tenon type, allowing a snap-fit interlocking. Alternatively, they can be made differently, for example by means of hooks.
    By way of illustration, the intermediate housing 662 of the armature 66 carries a male-type fastening element 664. The housing 662 of the armature 66 ', located opposite the housing 662 in an assembled configuration of the apparatus measure 60, meanwhile carries a female fastening element 665.
    The frames 66 and 66 ’carry fixing studs 67 which protrude from the measuring device 60, perpendicular to the geometric plane P when the measuring device 60 is in a configuration assembled on the electronic card 50.
    As illustrated in FIG. 9, the fixing pads 67 are formed on the same side of the measuring device 60, more precisely on the side of the measuring device 60 which is intended to come into contact with the electronic card. 50. These fixing pads 67 are intended to be received in corresponding holes, formed through the electronic card 50. This allows on the one hand to fix the measuring device 60 on the electronic card 50 but also to facilitate the alignment of the measuring device 60 so that the central openings 61 C, 62C and 63C are located opposite the passage openings made on the electronic card 50 for the passage of the electrical conductors 31, 32 and 33.
    The measuring device 60 further comprises pads 68 for connection of the coils, here formed on the frames 66 and 66 ', on distal ends of the housings 661, 662 and 663. These connection pins 68 have the function of electrically connecting the opposite ends of each of the coils 64 and 64 'to the control unit 51, by means of the electrically conductive tracks of the electronic card 50, with which they are intended to be in direct electrical contact. More specifically, the ends of the wire forming the winding of each of the coils 64 and 64 ’are then wound around this pin 68 so as to provide an electrical connection. Each connection pin 68 is in the form of a straight rod made of an electrically conductive material, one end of which is received inside the electronic card 50, so as to ensure an electrical connection with an electrical track of the electronic card. 50.
    The modular design of the measuring device 60 simplifies its industrial manufacture and reduces its unit cost. Indeed, the frames 66 and 66 'are here identical to each other and differ from each other only by their relative position within the measuring device 60. The measuring device 60 is formed by assembling the head -spades the frames 66 and 66 'with each other. Thus, the measuring device 60 can be manufactured with a reduced number of parts.
    In addition, by using ferromagnetic bars 65, the cost of the measuring device 60 is reduced compared to existing current measuring devices of the Rogowski type in which the entire periphery of each central opening is provided with a winding. solenoid or coil. In the present case, the number of coils 64, 64 ′ required for each of the current sensors 61, 62 and 63 is equal to two, which is less than in current sensors of the Rogowswki type known where at least four such coils are required.
    The measuring device 60 can be manufactured industrially in the following manner.
    In a first step, a 66 or 66 ’frame is acquired. This frame 66 or 66 ’is previously provided with connection pins 68.
    Then, in a second step, coils 64 are formed by winding on winding zones of the frame 66, for example by means of an automatic winding machine. First, the conductive wire is first wound around one of the connection pins 68, with a turn, then is repeatedly wrapped around a first area for winding the armature 66 to form a first spool 64. Then, this wire is wound around another connection pin of the frame 66. The wire is then cut and the operation is repeated, in a similar manner, for each of the winding zones of the frame 66. Thus, the coils are formed in a simplified manner around the armature 66.
    Then, in a third step, the measuring device 60 is assembled. To do this, the frames 66 and 66 ’provided with the coils 64 and 64’ are brought together, opposite one another. Ferromagnetic bars 65 are inserted in each of the housings 661, 662 and 663 of the armature 66. Then the armature 66 is fixed on the armature 66 'by inserting the opposite end of each of the ferromagnetic bars 65 in the housings 661 , 662 and 663 corresponding to the frame 66. The fastening elements 664 and 665 are then inserted one into the other and then fixed by snap-fastening so as to secure these frames 66 and 66 '.
    The measuring device 60 is then ready to be mounted on the electronic card 50.
    FIG. 12 illustrates another embodiment of the measuring device 60. We denote “600” the current measuring device according to this embodiment. This measuring device 600 is particularly suitable for a variant of the connection module 30, in which the electrical conductors 31, 32 and 33 are replaced by electrical conductors of power 310, 320 and 330 which are superposed with each other.
    The elements of this measuring device 600 which are analogous to the measuring device 60 have the same references increased by a zero symbol. For example, the measuring device 600 comprises ferromagnetic bars which bear a reference 650 and which are similar to the ferromagnetic bars 65 of the measuring device 60. Thus, these elements are not described in detail, insofar as the description above can be transposed to them. There are two bars 650 here.
    The measuring device 600 differs from the measuring device 60 in particular in that the fittings 660 and 660 'each comprise a main part of rectilinear shape and branch-shaped secondary parts which extend from the main part. perpendicular to the main part.
    In this example, the frames 660 and 660 'each have three secondary parts which extend on the same side of the main part so that these frames have an E shape. The coils 84 are thus formed on the parts secondary projections of the frame 660. The coils 640 ′ are formed on the secondary projections of the frame 660 ′.
    Each main part of the frames 660 and 660 ’has a recess extending over the entire length of the main part and inside which is received one of the ferromagnetic bars 650.
    Thanks to this arrangement, the armatures 660 and 660 ’can be assembled with each other around the electrical conductors 310, 320 and 330.
    Figures 13 and 14 show the voltage sensor 80 in more detail.
    The purpose of the voltage sensor 80 is to detect the presence of a difference in electrical potential between two of the electrical conductors 31, 32 and 33, here between the electrical conductors 31 and 33. This indirectly makes it possible to know the state of the circuit breaker 10 and to know, in particular, whether this circuit breaker is in an open or closed state. The electronic unit 51 is further configured to generate a signal representative of the state of the circuit breaker 10 using the data supplied from the voltage sensor 80.
    The voltage sensor comprises at least one electrically conductive plate, or electric field sensor, arranged at a distance and facing one of the plates 316, 326 or 336 of the electrical conductors 31, 32 and 33, respectively. The presence or, alternatively, the absence of an electrical voltage is determined indirectly, as a function of the value of the electrical capacity between these plates by means of a dedicated measurement circuit 84.
    More specifically, the detector 80 here comprises two such plates 81 and 83, made of a conductive material and extending parallel to the geometric plane P. In an assembled configuration of the module 30, the plate 81 faces the plate 316 while being aligned with this plate 316. Similarly, the plate 83 faces the plate 336 while being aligned with this plate 336. These plates 81 and 83 are formed on the face 502 of the electronic card 50, for example by depositing a copper metal track. The plates 81 and 83 have dimensions identical to the plates, respectively, 316 and 336, to the nearest 5% or preferably to the nearest 1%. The plates 81 and 83 here have surfaces, or surfaces, identical to each other. The plates 81 and 316 are separated from each other by the overmolded part 41 and are in contact with this overmolded part 41. The same applies to the plates 83 and 336, respectively.
    We note “d” the distance between the plates 81 and 316, measured in a direction perpendicular to the geometric plane P. This distance d is equal to the thickness of the overmolded part 41 which covers an upper face of the plate 316. The distance d is chosen so as to bring plate 81 as close as possible to plate 316, without compromising the electrical isolation function of the power conductor 31 provided by the overmolded part 41. The distance d is preferably less than or equal to 2mm, preferably still between 0.5mm and 1mm and, even more preferably, between 0.65mm and 0.85mm. By way of illustration, the distance d is here equal to 0.8mm. Plates 83 and 336 are also spaced from each other by the distance d.
    We denote by C1 the capacitor formed by plates 81 and 316 and C2 the capacitor formed by plates 83 and 336. The respective electrical capacities of capacitors C1 and C2 are here equal, taking into account the dimensions and relative arrangements of plates 81, 83 , 316 and 336.
    The value of the capacitance of the capacitor C1 is equal to (ε x S) / d, where S is the area of the plates 81 and 316 facing each other and "ε" is the electrical permittivity of the material forming the overmolded part 41. The area S is here equal to the product of the length L by the width I, insofar as the plates 81 and 316 are identical and face to face with one another. Taking into account the numerical values indicated above, the area S is here equal to 74 mm 2 . In the case of polyamide 6-6, the capacitor C1 has a capacitance value of between 2.8pF and 4.4pF when the distance d is between 0.65mm and 0.85mm. Those skilled in the art know that the capacitance value of the capacitor C1 is inversely proportional to the distance d.
    The sensor 80 also includes a measurement circuit 84, which includes the plates 81 and 83 as well as a measurement resistor 801 the ends of which are connected on the one hand to the plate 81 and on the other hand to the plate 83. The measurement circuit 84 is adapted to acquire a measurement voltage Vm across the terminals of measurement resistance 801.
    The measurement circuit 84 advantageously comprises a bidirectional Zener diode 802, which protects the measurement circuit 84 against overvoltages, in particular liable to occur when the electrical installation 1 or its source of electrical energy supply is struck by lightning.
    The measurement circuit 83 is connected to an input of the electronic unit 51 by means of an analog-digital converter, not illustrated. Advantageously, the measurement circuit 83 also includes a low-pass filter 803 configured to let the frequencies belonging to the interval 45Hz - 65Hz pass.
    The filter 803 makes it possible to avoid saturation of the input of the analog-digital converter, which could cause a malfunction of the sensor 80. Such a filter 803 makes it possible in particular to filter the harmonics of the electric supply current which could disturb the measurement of the circuit 83. Here, the power supply current of the assembly 3 has a frequency equal to 50Hz or 60Hz.
    The sensor 80 finally comprises an electrical ground plane 82, formed on the face 502 and connected to an electrical ground GND of the measurement circuit 84, so as to ensure protection of the device 80 against electromagnetic disturbances. This ground plane 82 is produced by depositing a metallic layer on the face 502, over an area placed opposite the area occupied by the current sensor 61.
    In this example, the presence of an electrical voltage is detected by the voltage sensor 80 between the electrical conductors 31 and 33. When an electrical voltage Vp is present between these electrical conductors 31 and 33, the measurement voltage Vm across the resistor 501 is equal to a value which depends on the voltage Vp and on the capacity value of the capacitors C1 and C2. For example, the voltage Vm is calculated using the following formula:
    Vp x (Rm + Zm)
    Vm = -r, -r.Zm + C where “Rm” is the value of the measurement resistance 801, “Zm” is the measurement impedance at the input of the electronic unit 51 and “C” is the value of the capacitance of capacitors C1 and C2.
    By way of illustration, for a voltage Vp equal to 380V with a frequency 50Hz, the voltage Vm is equal to 150mV.
    According to another illustrative example, for a voltage Vp equal to 190V with a frequency 60Hz, the voltage Vm is equal to 62mV.
    On the contrary, in the absence of electrical voltage between the electrical conductors 31 and 33, the measurement voltage is zero.
    The unit 51 is programmed to measure the measurement voltage supplied by the measurement circuit 84, for example continuously or at repeated instants over time, and to generate a corresponding status signal as a function of the measurement voltage Vm acquired. The unit 51 then sends this state signal to the data bus, for example at a predetermined time or else in response to a request sent by the central unit 2.
    For example, the electronic unit 51 automatically determines that no electrical voltage is present between the electrical conductors 31 and 33 if the measured voltage Vm remains permanently zero, for example for more than ten times the duration of the frequency of the electrical current. feeding, preferably more than a hundred times. The electronic unit 51 determines that an electrical voltage is present between the electrical conductors 31 and 33 otherwise.
    Such a voltage sensor 80 makes it possible to detect the presence or, alternatively, the absence of an electrical voltage and therefore to extrapolate the state of the circuit breaker 10 of the assembly 3 to which the module 30 belongs, without the need for needing physical access to the circuit breaker 10. This detection is carried out without direct electrical contact with the electrical conductors 31, 32 and 33. It is therefore not necessary to equip the voltage sensor 80 with galvanic isolation, which is more expensive and more complex to integrate. The accuracy of the measurement is not an obstacle to the proper functioning of the voltage sensor 80, since here it is mainly desired to know whether an electrical voltage Vp is present or not between the power conductors 31 and 33, and not necessarily to obtain a precise value of this electrical voltage.
    As a variant, the voltage sensor 80 can be produced differently, for example by replacing the plates 81 and 83 with a single electric field sensor disposed opposite one of the central parts 311, 321 or 331.
    According to another variant, the voltage sensor 80 is replaced by a voltage sensor comprising a divider bridge directly connected to the electrical conductors 31, 32 and 33. In this case, galvanic isolation is necessary.
    FIGS. 15 and 16 show the data link 90 between the module 30 and the contactor 20. This data link 90 is suitable for transmitting a command to open or close the contactor 20. This data link 90 is also adapted to collect one or more signals for measuring the state of the contactor 20. This device 90 is suitable for connecting to a corresponding signal input / output interface of the contactor 20.
    More specifically, the link 90 comprises a connector 91 and pairs of wires 92, 93 and 94. The connector 91 is adapted to be connected to the electronic card 50. For example, the connector 91 is here fixed to the card 50, to one end of this electronic card 50.
    Advantageously, the connection 90 comprises a rigid frame on which the pairs of wires 92, 93 and 94 are mounted. For example, this frame is made of plastic overmolded on the pairs of wires 92, 93 and 94. This facilitates assembly of the module on the contactor 20, in particular by reducing the space occupied by the wires 92, 93 and 94. This frame can be omitted.
    The connector 91 has several openings each intended to receive one of the wires from the pairs of wires 92, 93 or 94, so as to connect them electrically to corresponding electrical tracks of the printed circuit of the electronic card 50.
    For example, the wires of the pair of wires 92 are intended to supply the actuator of the contactor 20 electrically. The pair of wires 93 is configured to collect the NO status signal from a corresponding output interface of the contactor 20. similar, the wires of the wire pair 94 are adapted to collect the state signal NC from the corresponding output interface of the contactor 20.
    In this example, as illustrated in FIG. 11, one of the terminals associated with wire 92 is common with one of the terminals associated with wire 93. This is for example due to the fact that the corresponding signals are generated with respect to a common electrical ground within the electrical contact 20. As a variant, these two wires can be separate from each other.
    FIG. 16 represents another embodiment of the link 90. This data link, denoted 90 ’, is similar to the link 90, but differs in that the pair of wires 94 is omitted. This is useful in applications where there is no need to know the NC status signal.
    The module 30 makes it possible, thanks to the measuring device 60, to the voltage sensor 80 and to the electronic unit 51, to collect information in real time on the operating state of the circuit breaker 10 and of the contactor 20, and to control these, based on this information and / or from the central unit 2, in an improved manner.
    Thanks to this module 30, the electrical assembly 3 has advanced communication and control functions, without it being necessary to modify the architecture or the operation of the circuit breaker 10 or of the contactor 20. The module 30 thus makes it possible to '' add new functionalities to existing product ranges, or even to circuit breakers 10 and / or contactors 20 already installed on an existing electrical installation 1.
    The embodiments and variants envisaged above can be combined with one another to generate new embodiments.
    权利要求:
    Claims (10)
    [1" id="c-fr-0001]
    1, - Interconnection module (30) between an electrical circuit breaker (10) and an electrical contactor (20), this interconnection module comprising a housing (70) and several electrical power conductors (31, 32, 33) housed inside the housing, each of the electrical power conductors being adapted to electrically connect an electrical output of a circuit breaker to an electrical input of a contactor, in order to ensure the circulation of an electrical supply current from the circuit breaker to the contactor, characterized in that this interconnection module (30) further comprises:
    - a current measuring device (60), suitable for measuring values of the current flowing through electrical power conductors (31, 32, 33), and
    - an electronic processing unit (51), provided with an interface for connection to a data bus (6) and programmed to transmit the values measured by the measuring device to the data bus (6).
    [2" id="c-fr-0002]
    2, -An interconnection module according to claim 1, characterized in that it comprises an electrical voltage sensor (80) for detecting an electrical voltage (Vp) between at least two of the electrical power conductors (31, 32, 33 ), and in that the electronic processing unit (51) is electrically connected to the voltage sensor (80) and is programmed to transmit a signal to the data bus when such an electric voltage (Vp) is detected by the voltage sensor (80).
    [3" id="c-fr-0003]
    3, - Interconnection module according to any one of the preceding claims, characterized in that the current measuring device (60) comprises current sensors (61, 62, 63) of Rogowski type, each mounted around d one of the electric power conductors (31, 32, 33) for measuring the intensity of the electric current flowing in this electric power conductor.
    [4" id="c-fr-0004]
    4, - Interconnection module according to claim 2 or claims 2 and 3, characterized in that the voltage sensor (80) comprises at least one electrically conductive plate (81, 83) disposed at a distance and opposite a electrical power conductors (31, 32, 33), the electrical voltage (Vp) being detected as a function of the value of the electrical capacitance (C1, C2) between the electrically conductive plate and the corresponding electrical power conductor.
    [5" id="c-fr-0005]
    5. - interconnection module according to any one of the preceding claims, characterized in that it comprises a data link (90) capable of being connected to a contactor control circuit (20), the electronic unit of processing (51) being further programmed to deliver a control signal to the contactor via this interface.
    [6" id="c-fr-0006]
    6. - interconnection module according to any one of the preceding claims, characterized in that it comprises a separation plate (40) housed inside the housing (70) and comprising an area (41) at least partially overmolded on the electrical power conductors (31, 32, 33).
    [7" id="c-fr-0007]
    7. - Interconnection module according to claim 6, characterized in that the electronic processing unit (51) is provided on an electronic card (50) fixed to the separation plate (40).
    [8" id="c-fr-0008]
    8. - Electrical device, comprising:
    - an electrical contactor (20), comprising separable electrical contacts adapted to selectively connect or electrically isolate one from the other of the current inputs and outputs of the contactor in response to a control signal,
    - an interconnection module (30), comprising electrical power conductors (31, 32, 33) electrically connected to the current inputs of the electrical contactor (20) and being adapted to electrically connect this electrical contactor to an electrical circuit breaker (10 ), characterized in that the interconnection module is according to any one of the preceding claims, the electrical power conductors (31, 32, 33) of the interconnection module being electrically connected to the current inputs of the contactor.
    [9" id="c-fr-0009]
    9. - An electrical device according to claim 8, characterized in that the interconnection module (30) is according to claim 5 and in that the data link (90) is connected to a corresponding interface of the electrical contactor (20) to switch the movement of the separable contacts of the contactor between open and closed states.
    [10" id="c-fr-0010]
    10, - Electrical assembly, comprising:
    - an electric circuit breaker (10),
    - an electrical device, comprising an electrical contactor (20) and an interconnection module (30) connected to the contactor,
    5 in which the interconnection module (30) is arranged between the circuit breaker and the contactor, and electrically connecting the circuit breaker to the contactor, characterized in that the electrical device conforms to any one of claims 8 and 9.
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    同族专利:
    公开号 | 公开日
    FR3053828B1|2019-10-25|
    US10368451B2|2019-07-30|
    ES2850251T3|2021-08-26|
    EP3267462B1|2020-12-09|
    JP6921637B2|2021-08-18|
    US20180014412A1|2018-01-11|
    EP3267462A1|2018-01-10|
    JP2018007543A|2018-01-11|
    CN107589687A|2018-01-16|
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    法律状态:
    2017-07-06| PLFP| Fee payment|Year of fee payment: 2 |
    2018-01-12| PLSC| Search report ready|Effective date: 20180112 |
    2018-07-05| PLFP| Fee payment|Year of fee payment: 3 |
    2019-07-26| PLFP| Fee payment|Year of fee payment: 4 |
    2020-07-28| PLFP| Fee payment|Year of fee payment: 5 |
    2021-07-26| PLFP| Fee payment|Year of fee payment: 6 |
    优先权:
    申请号 | 申请日 | 专利标题
    FR1656573A|FR3053828B1|2016-07-08|2016-07-08|INTERCONNECTION MODULE OF A CIRCUIT BREAKER AND A CONTACTOR FOR AN ELECTRICAL ASSEMBLY|
    FR1656573|2016-07-08|FR1656573A| FR3053828B1|2016-07-08|2016-07-08|INTERCONNECTION MODULE OF A CIRCUIT BREAKER AND A CONTACTOR FOR AN ELECTRICAL ASSEMBLY|
    US15/491,102| US10368451B2|2016-07-08|2017-04-19|Module for the interconnection of a circuit breaker and a contactor for an electrical assembly|
    CN201710426498.1A| CN107589687A|2016-07-08|2017-06-08|The interconnection module that breaker and contactor for electric component interconnect|
    JP2017117908A| JP6921637B2|2016-07-08|2017-06-15|Circuit breaker and contactor interconnect module for electrical assembly|
    ES17180204T| ES2850251T3|2016-07-08|2017-07-07|Interconnection module of a circuit breaker and a contactor for an electrical assembly|
    EP17180204.4A| EP3267462B1|2016-07-08|2017-07-07|Interconnect module of a circuit breaker and of a contactor for an electrical assembly|
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